In
this age, you will not find true scale model aircraft professionally
manufactured by
traditional construction techniques, of course not!
Producing model aircraft ARTF today,
you employ foam and fiberglass - quick and cheap. Kits hand made by
craftsman will take 250 man hours each, at say £10.00 per hours makes
£2,500 in labor alone, with cost of employment adding another 20%
then there is materials, packaging, marketing, factory overheads,
distribution, shipping, dealer and retailer margins - so the all up
price would end up over £3000!.
So we have to make do with ARTF kits that are
sports scale at best, of the common or garden types - Corsairs,
Spitfires, Mustangs, J3 Cubs, Etc. Few people have time to scratch
build scale models of lesser known types., however, there is a little
light at the end of the tunnel.
ENTER GORAN KALDEREN...
K & W
Model Airplanes Inc. Manufacturing, in the Philippines, employ 35
cabinet makers, under the personal supervision of Goran (pronounced
Yoran) Kalderen, a former world champion team scale modeller from
Sweden, who now lives with his family in the idyllic tropical setting
of Lapu-Lapu Island, an hour flight from Manila, Philippines.
This region is renown for its furniture and guitar
making, and has an abundance of skilled craftsman. Interestingly, in
1521, it was this island Magellan invaded with his seafaring rebel
rousers, and met his death at the hands of the local king Lapu-Lapu,
after which the island is named.
As I was traveling to the Philippines on business, I
decided to make a visit to K & W and find out for myself what is
it about K & W that makes it unique in the world. Traveling from
the UK, it took me 11 hours to reach Hong Kong, then a two hour
transfer flight to Manila, Philippines - and then a 1 hour domestic
flight to Lapu-Lapu.
AN INTERESTING AREA...
Well, it had to
be monsoon season, of course, with a typhoon thrown in for good
measure. 55 people had died from flooding and landslides the day
before I arrived, several Chinese had been kidnapped by Muslims
fundamentalist, a former aid of the recent impeached President Estrada
is on trial, accused of being a drug baron - and then to cap it all, a
hotel burned down, killing 85 people (the owner had absconded,
with the police in pursuit). But then I had never been to Apparantly
just a normal week in the Philippines!
K & W, AT HOME
On the
way to the factory, as we drove through lush tropical archipelago,
Goran explained that he set up his scale aricraft operation just five
years ago, and that he was really interested in the period of aircraft
development up to about 1930. He thought it might be possible to
produced aircraft in traditional materials. using labour-intensive
construction. Of course, labour is plentiful in a country that has
over 15% of its workforce unemployed. My mind immediately thought of
"cheap labour" and the morality of supporting this economy,
but I was to discover that all of the staff are very well cared for by
the Company. They earn as much as in any job locally, and are fully
employed - this a country where many nurses have to do volunteer work,
in order to get 12 hours, or so, paid work in a week, at £1.57
per hour! The K & W craftsmen are not 'cheap labour' - they work
hard, but are well paid, relative to their economy.
As we passed through Goran's own plantation
of Balsa, Goran explained they grew all their Balsa and other exotic
woods. It took five years for Balsa tree to be mature and
useable as aircraft quality materials.
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The Balsa
is regrettably subject to damage by termites, and about 30% of the
material is unusable. Goran has staff working fulltime on the
husbandry of his raw materials and it was certainly impressive to see
all this 'own grown' timber on hand to the factory, going through the
various processes of planning and cutting to size. The locally grown
wood has particular qualities that are superior to that which is grown
in Papua New Guinea, in so much as it grows relatively
"hard" due to the typhoons, which cause frequent severe
bending of the trees, which causes the balsa to strengthen, producing
a harder wood. Goran likes harder wood as it is best suited for the
open frame construction of the period he is modelling -just as on the
original aircraft, hard woods do a better job of providing a suitably
stressed airframe.
The factory is surrounded by lush,
palm-fringed gardens, where Goran also has his home and the home of
his brothers in law. It is a quiet area, shared by the staff and the
local wildlife of exotic snakes, spiders, and gecko's etc!
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The Macchi M7 - just one of the many unusual, and attractive,
prototypes available from K & W
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